ContactSERVICES Overview
Control Devices From Design to Delivery — Total Coordination
This service integrates the design of multiple components and delivers them as a fully assembled and inspected “complete unit.”
By consolidating orders under a single supplier and a single part number, it significantly reduces the man-hours required for prototype validation, procurement, assembly, and yield management.
UNIT Product Introduction
- design
- Line of Products
- Assembly
(assembly) - Inspection Management
- Evaluation
design
Product Design
panel design
Housing design
Electrical design
board
Pattern Design
Product design
Assembly Design
Finished product design
Sensor Sheet
Capacitive Sensor
On/Off Switch
Slider
Wheel
Non-contact
Droplet-resistant ① Mist
Droplet resistance ② Running water
Haptics
Sensor
Water Level Sensor
Gesture sensor
Metal Sensor
proximity sensor
Flexible Switch
Membrane Switch
Flat Type
Embossed Type
Double embossed type
Polydome Type
Waterproof type
LED mounting type
Click feeling
High and low load (single)
Click Sheet
Metal Dome
Screen Printing
Panel (processing details)
Embossing
Punching (Vic Pinnacle Press)
Bending and drawing
Cutting (NC)
Thick material punching (up to t3mm)
Gluing process
Special Decoration
Blackout (stealth printing)
Wood grain and stone grain
3D letters
Metallic hairline Metallic spin
Half mirror
Ingredients
PET
PC
PMMA
PVC and urethane
Sheet metal and metal nameplates
Metal nameplate (decorative)
Screen Printing
etching
Anodized
Ingredients
Iron
Stainless steel
Aluminum alloy
Other Information
molded product
Resin molding
Vacuum forming
Pressure forming
Casting
Compression Molding
Mold type
Mold
Cassette type (simple type)
Silicone mold
Wooden mold
Aluminum mold
Compatible resins
Thermoplastic resin (ABSetc)
Thermosetting resin (silicone, etc.)
substrate
Implementation
Tact switch
illuminated switch
Electrostatic sensor substrate
シ ー ル
Spec.
Ultra-weather resistant grade
QR code barcode
serial number
Ingredients
PET
Yupo
PVC
Assembly
Documentation
Procedure manual creation
Drawing and specification creation
Temporary assembly
Check the assembly order
Label attachment
Parts inspection
Book assembly
Mechanical parts assembly
Electrical parts assembly
Screw tightening
Recruitment example
Case study
Case Study ① MBS
Case Study ② Numeric Keypad TS
Case Study ③ LED Ink TS
Inspection Management
Inspection
Visual inspection
Electrical Inspection
Dimensional measurement inspection
Assembly inspection
Documentation
QC process chart creation
Creation of delivery specifications
Management
Environmental survey requests
System and process audit response
Evaluation
Environmental Testing
Weather resistance test
Heat cycle test
Heat and humidity resistance test
Performance evaluation test
Tensile Strength Test
Typing test
Other exams
MERIT Advantages of unitization
| position | Issues Solved by Unitization | Advantages |
|---|---|---|
| Factory/site | Labor shortages and risk of defects in assembly processes | Labor saving and reduced production loss |
| Procurement and Purchasing | Complicated management of order quantity and lead time/yield management burden | Reduce order management workload and inventory |
| Development / design | There are many meetings regarding related parts, and development lead times are long. | Reduced meeting time and evaluation man-hours / Proposals from parts to completed units |
CASE Unitization example
Assembly unit including 6 molded parts + sheet metal and harness
BEFORE
- Approximately 20 parts are individually procured and managed.
- Each part needs to be assembled and inspected
- Requires specification adjustment and design work
AFTER
- Approximately 20 components are consolidated in our company → Significant reduction in procurement and assembly man-hours
- Quality assurance for each unit → No need for warranty for each product
- No specification adjustment required → Significant reduction in design man-hours
Film insert molding + molding + panel 1 unit
BEFORE
- Six individual components are ordered, and assembly and inspection are handled in-house
- Guarantees and quality control are required for each product
AFTER
- All three components are consolidated in our company → Reduce procurement and assembly time
- Quality assurance for each unit → No need for warranty for each product
Panel + sheet metal unit
BEFORE
- Panels and sheet metal are individually arranged and attached on-site
- Specifications such as punching holes need to be adjusted
AFTER
- Consolidating two parts at our company → reducing labor hours required for arrangements
- Delivered pre-assembled → Reduces on-site work hours
- Design specifications can be coordinated by one company → Reduced design man-hours
PMMA panel + sensor + reflector unit
BEFORE
- Three separate components must be ordered, and the design work, such as adjusting the lighting, is a major burden.
- Difficult to handle small lots and high initial costs
AFTER
- All three components are consolidated in our company → Reduce procurement and assembly time
- Adjusting the lighting conditions including the reflector → reducing design man-hours
- Small lot production possible with cutting etc. → Initial cost reduction
